Customer Profile
Our Indonesian customer is an industrial machinery manufacturing company. They need to frequently change workstations in the production workshop to adapt to the needs of different process flows. However, this kind of work usually requires a lot of manpower and time and is inefficient. They urgently need an automation solution to improve efficiency and reduce operating costs.
Challenge Description
The main challenge faced by the customer is how to quickly and accurately change the position of the workstation when the process changes, and how to improve production efficiency. The traditional manual operation method is time-consuming and labor-intensive, and there is a potential risk of human error. The customer needs an intelligent system to replace manual operation and improve work efficiency and accuracy.
Material Handling Solution
We provide a solution for magnetic navigation AGV carts. This transfer cart uses magnetic strip navigation, which can move accurately in the workshop and automatically change the position of the workstation. An industrial robot system is installed on the transfer cart, and the end of the robot is equipped with a measurement sensor to complete the measurement work of different workstations.
Automated Guided Vehicle Parameter
|
Capacity load |
5t-500t Customized |
| Dimensions |
Can be customized |
|
Carrier type |
Platform type |
| Drive form |
Steering wheel drive |
|
Guide control |
Magnetic strip |
| Running speed |
5-35m/min |
|
Working direction |
Forward/Backward/Turn/Lifting/Straight arc driving |
| Communication method |
Industry WIFI |
|
Power supply |
Lead-acid batteries/ lithium battery |
| Charging |
Automatic/Manual |
|
Operation mode |
24 hours operation |
| Positioning accuracy |
±10mm |
|
Stop accuracy |
±10mm |
| Safe induction range |
≤3m adjustable |
|
Grade ability |
≤3% |
| Design life |
≥10years |
|
Warning type |
Voice alert+Light alarm |
| Security |
Radar scanning+Emergency button+Edge switch double protection |
Why Choose US
We combines the robot system with the AGV intelligent mobile vehicle platform to accurately perform work tasks at specific locations. This combination can not only improve work accuracy and efficiency, but also reduce operating costs. Our AGV transfer trolleys are stable and reliable, and can meet the different production needs of customers.
15 ton Trackless Transfer Cart Video
Trackless material handling vehicles can rotate 360 degrees and can be transported without laying rails. Battery powered transfer carts are very popular with customers, efficient, and environmentally friendly.
Implementation Process
Our team worked closely with the customer to understand their needs and workflow. We customized the magnetic navigation AGV according to the customer’s requirements and helped guide the installation and commissioning in the customer’s production workshop. We also provided training to help the customer familiarize themselves with and operate the new system.
By introducing the magnetic navigation AGV, the customer successfully achieved rapid changes in workstation positions and improved production efficiency. The combination of automation and semi-automation makes the process more refined and reduces the risk of human error. The customer’s operating costs have also been reduced.
Real Customer Evaluation
The customer is very satisfied with our AGV electric cart. They said that the magnetic navigation AGV not only improved their work efficiency but also helped them achieve accurate changes in workstation positions. They appreciated our dedicated team and expressed their willingness to continue working with us.
The magnetic navigation AGV is a solution that can effectively improve production efficiency and reduce operating costs. Through this solution, the customer successfully achieved rapid changes in workstation positions and improved work accuracy. We will continue to work hard to provide high-quality products and good customer service to meet customer needs. For more transfer carts, you can see this article — Customized Multifunctional Electric Transfer Cart.
