In the modern industrial logistics system, low voltage rail carts have become a star product for material handling and transportation with their unique charm. One of our American customers needs 2 rail cart systems that they can place in their foundry. They need to be able to withstand roughly 2 -2.5 tons and need to withstand forklifts loading, and unloading large molds on and off rail carts.
Rail Powered Transfer Cart Video
Rail transfer trolley 75 tons is sturdy and not easily deformed, and is widely used to handle coil, mold, steel, and machinery. You can customize transfer trolley tonnage and table size.
Technical Parameters of Rail Mold Cart
Model |
BDGS-2t | BDGS-5t | BDGS-10t | BDGS-20t | BDGS-50t | BDGS-80t |
BDGS-100t |
|
Rated Load (t) |
2 |
5 | 10 | 20 | 50 | 80 |
100 |
|
Table Size (mm) |
Length |
2000 | 3500 | 3600 | 4000 | 5500 | 6000 |
6500 |
Width |
1500 | 2000 | 2000 | 2200 | 2500 | 2600 |
2800 |
|
Height |
450 | 450 | 500 | 550 | 650 | 800 |
850 |
|
Wheel Base (mm) |
1200 |
2500 | 2600 | 2800 | 4200 | 4700 |
4900 |
|
Rail Inner Gauge (mm) |
1200 |
1435 | 1435 | 1435 | 1435 | 1800 |
2000 |
|
Wheel Diameter (mm) |
Ф270 |
Ф270 | Ф300 | Ф350 | Ф500 | Ф600 |
Ф600 |
|
Wheel Quantity |
4 |
4 | 4 | 4 | 4 | 4 |
4 |
|
Ground Clearance (mm) |
50 |
50 | 50 | 50 | 50 | 75 |
75 |
|
Running Speed (m/min) |
0-25 |
0-25 | 0-25 | 0-20 | 0-20 | 0-20 |
0-20 |
|
Motor Power (Kw) |
0.8 |
0.8 | 1.5 | 2.5 | 5.5 | 7.5 |
11 |
|
Transformer Power(KVA) |
3 |
3 | 5 | 6.8 | 10 | 20 |
30 |
|
Transformer Quantity |
1 |
1 | 1 | 1 | 1 | 1 |
1 |
|
Running Distance (m) |
70 |
70 | 70 | 70 | 50 | 50 |
50 |
|
Max Wheel Load( kn) |
14.4 |
25.8 | 42.6 | 77.7 | 174 | 278.4 |
343.8 |
|
Recommended Rail Model |
P15 |
P18 | P18 | P24 | P43 | P50 |
QU100 |
Safety and Stability of Transfer Trolley on Rail
The safety design of rail cart is commendable. It is powered by a voltage below 36V, which is far lower than the safety voltage for the human body, effectively reducing the risk of electric shock. The insulation treatment of components such as tracks and wheels further ensures the safety of the operating environment. The characteristics of running on the rail enable die cart to achieve smooth and continuous transportation, greatly reducing the damage to the molds that may be caused by bumps.
Easy Maintenance and Economical and Effective
The electrical system design of low voltage rail cars is simple, the failure rate is low, and the maintenance cost is naturally relatively low. No cable power supply is required, avoiding the additional maintenance cost caused by cable aging and damage. Compared with high-voltage powered or fuel-driven transfer carts, the operating cost of rail carts is significantly reduced, and the electricity cost and maintenance and operating expenses are small, showing good economy.
Flexibility and Load-Carrying Capacity of Rail Trolley
The operation of mold transfer cart is not restricted by the battery life and can be freely operated over long distances. The route can be adjusted flexibly, and mold transfer cart can run in a straight line or turn. It only needs to increase the number of ground step-down transformers appropriately, and the running length is not restricted. The load-carrying capacity can be customized according to rail cart model and design, from small tonnage to large load-carrying transfer trolleys, to meet different needs, stable and reliable operation, strong adaptability, and suitable for a variety of working environments.

Application of Die Cart on Rail
Mold transfer carts on rail are not only very useful in factories or warehouses, realizing fast and stable transportation of raw materials, finished products, semi-finished products, and other goods, but also particularly suitable for material handling on production lines to ensure smooth production processes. In addition, electric cart also demonstrates incomparable superiority in fixed-point and fixed-line transportation occasions, such as material transfer stations within factories and cargo entrances and exits of warehouses.